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CRC Program

Reuse of Lime Kiln Dust from Quick Lime Manufacturer

Summary

Cockburn Cement supplies lime kiln dust from its quick lime operation to HIsmelt (direct smelting pig iron trial plant) for their desulphurisation process. There is potential for the cement producer to take the gypsum (produced from the desulphurisation process) in return and use it in the cement making process as raw material. The latter exchange will depend on the suitability of the gypsum properties for the cement process; this will be known once the HIsmelt plant is fully commercially operational. The cement producers also supplies lime kiln dust to a titanium dioxide pigment plant (Tiwest) for chlorine removal in their chlorination process.

Industry

Industry Sector Specific Industry
building and construction sector
  • cement and quick lime producer
mining and minerals sector
  • producer of titanium dioxide pigment
  • pig iron plant

Region

Kwinana Industrial Area, Kwinana, Western Australia

Applied Technologies

Triple Bottom Line Aspects (direct at operational level)

Economic
  • reduced raw materials cost for desulphurisation process at pig iron plant
  • reduced management costs for stockpiling lime kiln dust at cement producer
Environmental
  • less lime kiln dust being stockpiled
  • avoided impacts associated with extraction of lime stone
Social
  • increased employee satisfaction due to improved environmental performance of the involved companies

Additional Comments

None.

References

Last Update

23 November 2005